Illinois Urban Manual

This specification covers the quality of aluminum-corrugated pipe and fittings.

Aluminum corrugated pipe and fittings shall conform to the requirements of ASTM B 745, B 746, or B 790 for the specified pipe sheet thickness, shape type, fabrication methods, and the following additional requirements:

Bituminous coatings, when specified, shall conform to the requirements of ASTM A 849.

Coupling bands are to be provided for each section of pipe. The hardware for fastening the coupling band tightly to the connecting pipe shall be fabricated to permit tightening sufficiently to provide the required joint tensile strength and, if required, water tightness without failure of its fastening.

Gaskets, if specified, are to be provided for each coupling band. The fabrication shall also be sufficient to provide the required gasket seating without warping, twisting or bending.

Gaskets provided with connecting bands meeting requirements for special joints in erodible soil conditions shall be as specified in ASTM A 762.

Fittings shall be fabricated from sheet aluminum meeting the requirements contained in ASTM B 744. The coating for fittings shall be the same as that specified for the contiguous corrugated aluminum pipe.

Fittings that are welded during fabrication shall be accomplished in a good workmanship like manner resulting in a continuous smooth surface finish. Aluminum welding electrodes used shall conform to the requirements of American Welding Society (AWS) specification AWS A5.10, "Specification for Aluminum and Aluminum Alloy Welding Rods and Bare Electrodes." Welded surfaces and adjacent surfaces damaged during welding shall be treated by removal of all weld splatter. The affected surface shall be cleaned to bright metal by sand blasting, power disk sanding, or wire brushing. The cleaned area shall extend a minimum of one-half (1/2) inch into the undamaged section of coated area. Within 24 hours of completion of surface preparation all treated surfaces shall be painted with two (2) coats of a chromate rich primer and allowed to fully dry prior to exposure to weathering conditions.

Aluminum surfaces fabricated that will have contact with steel, iron, or other metals shall be coated with a zinc-chromate primer and allowed to fully dry prior to final installation.